VD200 FILLING MACHINE

Number of filling cylinders in the machine: 1

Filling range: Min. 20 ml – Max. 200 ml

Optional filling piston: Min. 50 ml – Max. 500 ml

Capacity: 1600 containers/hour

Detail

Machine specifications:

  • The machine is a volumetric filling machine operating with a pneumatic system.

  • It draws the product from an 80-liter hopper, which features either standard or level control systems depending on requirements.

  • Weight adjustment is easily set and recorded using a handwheel and a counter.

  • It draws the product to be filled directly from its own hopper or can be connected underneath the production tank for direct feeding.

  • High surface smoothness and argon welding technology prevent bacterial growth and contamination.

  • Sealing elements are manufactured from Teflon, Viton, or Polyethylene materials, depending on the chemical properties and temperature of the material to be filled.

  • Parts on the machine are connected to each other with tri-clamps.

  • The nozzle, valve, and filling piston are designed for easy cleaning. They can be easily disassembled without using any tools.

  • Interchangeable filling nozzles are available for liquid, viscous, or granular products.

  • There is a drawer-type platform to place packaging during the filling process; this platform can be easily adjusted up and down according to the height of the packaging.

  • The machine stands on a stainless steel frame supported by 4 wheels. Thanks to its wheels, it can be quickly and easily prepared for filling at the desired location.

  • Tabletop and wheeled models are available.

  • The machine operates with 6 bar (ATÜ) compressed air; no electrical or electronic systems are used (except for stirrer and heated hopper systems).

  • Detailed user manuals are available for each model.

Materials used in the machine:

  • All surfaces in contact with the product to be filled are made of 316 L quality stainless steel. Other external surfaces, protective sheets, and legs are made of 304 quality stainless steel and aluminum.

  • FESTO brand pneumatic equipment (oil-free system).

Operating temperature:

Filling can be performed from 5 ºC to 85 ºC with standard sealing gaskets, and above 90 ºC with gaskets made of special materials.

Filling accuracy: ± 1%

Fillable products:

Jam, Chocolate Cream, Marmalade, Ketchup, Mayonnaise, Tomato Paste, Mustard, Appetizers, Olive Paste, Pastry and Food Sauces, Honey, Tahini, Molasses, Liquid Sauces, Olive Oil, Pomegranate Sour, Vinegar, Turnip Juice, Milk, Ayran, Kefir, Boza, Fruit Juice, etc. Suntan Oil, Nail Polish, Acetone, Vegetable Oils, Massage Oils, Cologne, Perfume, Shampoo, Liquid Soap, Cream, Lotion, Mask, Hair Conditioner, Hair Dyes, Mud, Vaseline, etc. Thinner, Glue, Liquid Agricultural Pesticides, Mineral Oil, Auto Chemicals, Antifreeze, Ink, Liquid Dish Soap, Paint, Silicone, Epoxy, Grease, Shoe Polish, etc.

Wolf-mouth Nozzle

Wolf-mouth Nozzle

Used to transfer the product to be filled directly from the production/balance tank via a hose, without using a hopper on the machine.

CIP Compatible Cleaning System

CIP Compatible Cleaning System

If a CIP system is to be used for cleaning the machine; the machine will be provided with a compatible system and a spray system capable of spraying the cleaning agent (CIP) into the hopper.

Optional Filling Piston

Optional Filling Piston

Used to fill products in smaller volumes than the standard volume the existing filling machine can typically fill.

Foot Pedal

Foot Pedal

Stirrer

Stirrer

Used for the homogeneous mixing of particulate products or products that require heating.

Double-Walled Hopper

Double-Walled Hopper

Used for products requiring hot filling or for high-viscosity products to ensure product flow by reaching the desired filling temperature prior to the filling process.

Piston Rear Washing System

Piston Rear Washing System

Used for filling sticky products to ensure the piston operates more reliably and to extend the service life of the seals.

Level Detection System

Level Detection System

This sensor-equipped hopper lid is used if the product inside the hopper is being transferred via a transfer pump or if the product level inside the hopper needs to be monitored.

Dense and Particulate Product Filling Nozzle

Dense and Particulate Product Filling Nozzle

Used for filling dense and particulate products into different types of packaging or onto products with the help of a flexible hose.

Injection Nozzle

Injection Nozzle

It is primarily used for injecting cream and similar products into bakery items such as eclairs and muffins.

Spouted Doypack Packaging Filling Nozzle

Spouted Doypack Packaging Filling Nozzle

Used for filling products into Doypack packaging.

SN01 Filling Nozzle

SN01 Filling Nozzle

This nozzle is used to fill products in volumes up to 150ml.

Dairy Product Filling Nozzle

Dairy Product Filling Nozzle

This nozzle type is used for filling dairy products such as clotted cream, strained yogurt, and yogurt with cream into various types of packaging.

Yeast (Rennet) Filling Nozzle for the Dairy Industry

Yeast (Rennet) Filling Nozzle for the Dairy Industry

This is a specialized filling nozzle with a flexible hose used for filling yeast (rennet) in the dairy industry.

SN065 Filling Nozzle

SN065 Filling Nozzle

This nozzle is specifically used for products that tend to drip, such as chocolate cream and honey.