VD2000 FILLING MACHINE
Number of filling cylinders in the machine: 1
Filling range: Min. 200 ml – Max. 2000 ml
Optional filling piston: Min. 50 ml – Max. 1000 ml
Capacity: 600 containers/hour
Detail
Machine specifications:
The machine is a volumetric filling machine operating with a pneumatic system.
It draws the product from an 80-liter hopper, which features either standard or level control systems depending on requirements.
Weight (dosage) adjustment is easily set and recorded using a handwheel and a counter.
The product can be drawn directly from its own hopper or the machine can be connected underneath the production tank for direct feeding.
High surface smoothness and argon welding technology prevent bacterial growth and contamination.
Sealing elements are manufactured from Teflon, Viton, or Polyethylene materials, depending on the chemical properties and temperature of the material to be filled.
Parts on the machine are connected to each other using tri-clamps.
The nozzle, valve, and filling piston are designed for easy cleaning and can be disassembled without the use of tools.
Interchangeable filling nozzles are available for liquid, viscous, or granular products.
Includes a drawer-type platform for placing packaging during the filling process; this platform is height-adjustable to accommodate different container sizes.
The machine is mounted on a stainless steel frame supported by 4 wheels for easy mobility and quick setup.
Both tabletop and wheeled models are available.
The machine operates on 6 bar (ATÜ) compressed air; no electrical or electronic systems are utilized (except for optional stirrer and heated hopper systems).
Detailed user manuals are provided for each model.
Materials used in the machine:
All surfaces in contact with the product are made of 316 L grade stainless steel. Other external surfaces, protective covers, and legs are made of 304 grade stainless steel and aluminum.
FESTO brand pneumatic equipment (oil-free system).
Operating temperature:
Filling can be performed from 5 ºC to 85 ºC with standard sealing gaskets, and above 90 ºC with gaskets made of special materials.
Filling accuracy: ± 1%
Fillable products:
Food & Beverage: Jam, Chocolate Cream, Marmalade, Ketchup, Mayonnaise, Tomato Paste, Mustard, Appetizers, Olive Paste, Pastry and Food Sauces, Honey, Tahini, Molasses, Liquid Sauces, Olive Oil, Pomegranate Sour, Vinegar, Turnip Juice, Milk, Ayran, Kefir, Boza, Fruit Juice, etc.
Cosmetics & Personal Care: Sun Oil, Nail Polish, Acetone, Vegetable Oils, Massage Oils, Cologne, Perfume, Shampoo, Liquid Soap, Cream, Lotion, Mask, Hair Conditioner, Hair Dyes, Mud, Vaseline, etc.
Chemical & Industrial: Thinner, Glue, Liquid Agricultural Pesticides, Mineral Oil, Auto Chemicals, Antifreeze, Ink, Liquid Dish Soap, Paint, Silicone, Epoxy, Grease, Shoe Polish, etc.
Optional joints
Wolf-mouth Nozzle
This system is used to transfer the product to be filled directly from the production or balance tank via a hose connection, eliminating the need for a hopper on the machine.
CIP Compatible Cleaning System
If a CIP (Clean-In-Place) system is required for machine cleaning, a compatible system will be provided, featuring a spray system designed to inject the cleaning agent into the hopper.
Optional Filling Piston
Used to enable the filling of products in volumes smaller than the standard capacity of the existing filling machine.
Foot Pedal
Stirrer
Used to ensure the homogeneous mixing of particulate products or heated products during the filling process.
Double-Walled Hopper
Used for products requiring hot filling or for products with high viscosity to ensure proper product flow by bringing the product to the desired filling temperature prior to the filling process.
Piston Rear Washing System
This system is designed to allow the cleaning of the areas behind the filling piston seals without disassembling the pistons. This system is particularly recommended for sticky products.
Level Detection System
Used for cases where the product is transferred into the hopper via a transfer pump or when the product level within the hopper needs to be monitored, this sensor-equipped hopper lid ensures automated level control.
Dense and Particulate Product Filling Nozzle
Used to fill dense and particulate products into different types of packaging or directly onto products using a flexible hose.
Spouted Doypack Packaging Filling Nozzle
Used for filling products into Doypack (stand-up pouch) packaging.
Dairy Product Filling Nozzle
Used for filling dairy products such as clotted cream, strained yogurt, and yogurt with cream into various types of packaging.
Cake Top Filling Nozzle
Used for dosing cream or various fillings onto cakes.
SN065 Filling Nozzle
Used specifically for products prone to dripping, such as chocolate cream and honey.
Filling Nozzle for Dense and Particulate Products
Used for filling products with thick consistency and particulates, such as jam or Russian (American) salad.
SN02 Filling Nozzle
Used for filling liquid and dense products in volumes exceeding 100ml.