VD500 FILLING MACHINE

Number of filling cylinders in the machine: 1

Filling range: Min. 50 ml – Max. 500 ml

Optional filling piston: Min. 20 ml – Max. 200 ml

Capacity: 1000 containers/hour

Detail

Machine specifications:

  • The machine is a volumetric filling machine operating with a pneumatic system.

  • It draws the product from an 80-liter hopper, featuring either standard or level control systems depending on requirements.

  • Weight (dosage) adjustment is easily set and recorded using a handwheel and a counter.

  • It draws the product to be filled directly from its own hopper or can be connected underneath the production tank for direct feeding.

  • High surface smoothness and argon welding technology prevent bacterial growth and contamination.

  • Sealing elements are manufactured from Teflon, Viton, or Polyethylene materials, depending on the chemical properties and temperature of the material to be filled.

  • Parts on the machine are connected to each other using tri-clamps.

  • The nozzle, valve, and filling piston are designed for easy cleaning and can be disassembled without the use of tools.

  • Interchangeable filling nozzles are available for liquid, viscous, or granular products.

  • There is a drawer-type platform for placing packaging during the filling process; this platform is height-adjustable to accommodate different container sizes.

  • The machine is mounted on a stainless steel frame supported by 4 wheels, allowing it to be moved and prepared for operation quickly in any location.

  • Both tabletop and wheeled models are available.

  • The machine operates on 6 bar (ATÜ) compressed air; no electrical or electronic systems are utilized (except for stirrer and heated hopper systems).

  • Detailed user manuals are provided for each model.

Materials used in the machine:

  • All surfaces in contact with the product are made of 316 L grade stainless steel. Other external surfaces, protective covers, and legs are made of 304 grade stainless steel and aluminum.

  • FESTO brand pneumatic equipment (oil-free system).

Operating temperature:

Filling can be performed from 5 ºC to 85 ºC with standard sealing gaskets, and above 90 ºC with gaskets made of special materials.

Filling accuracy: ± 1%

Fillable products:

Jam, Chocolate Cream, Marmalade, Ketchup, Mayonnaise, Tomato Paste, Mustard, Appetizers, Olive Paste, Pastry and Food Sauces, Honey, Tahini, Molasses, Liquid Sauces, Olive Oil, Pomegranate Sour, Vinegar, Turnip Juice, Milk, Ayran, Kefir, Boza, Fruit Juice, etc. Suntan Oil, Nail Polish, Acetone, Vegetable Oils, Massage Oils, Cologne, Perfume, Shampoo, Liquid Soap, Cream, Lotion, Mask, Hair Conditioner, Hair Dyes, Mud, Vaseline, etc. Thinner, Glue, Liquid Agricultural Pesticides, Mineral Oil, Auto Chemicals, Antifreeze, Ink, Liquid Dish Soap, Paint, Silicone, Epoxy, Grease, Shoe Polish, etc.

Wolf-mouth Nozzle

Wolf-mouth Nozzle

Used to transfer the product to be filled directly from the production/balance tank via a hose connection, without the need for a hopper on the machine.

CIP Compatible Cleaning System

CIP Compatible Cleaning System

If a CIP system is to be used for cleaning the machine; the machine will be provided with a compatible system and a spray system capable of spraying the cleaning agent (CIP) into the hopper.

Optional Filling Piston

Optional Filling Piston

Used to enable the filling of products in volumes smaller than the standard capacity of the existing filling machine.

Foot Pedal

Foot Pedal

Stirrer

Stirrer

Used for the homogeneous mixing of particulate products or products that require heating.

Double-Walled Hopper

Double-Walled Hopper

Used for products requiring hot filling or for high-viscosity products to ensure product flow by reaching the desired filling temperature prior to the filling process.

Piston Rear Washing System

Piston Rear Washing System

This system is designed to allow the cleaning of the areas behind the filling piston seals without disassembling the pistons. It is particularly recommended for sticky products.

Level Detection System

Level Detection System

This sensor-equipped hopper lid is used if the product inside the hopper is being transferred via a transfer pump or if the product level inside the hopper needs to be monitored.

Dense and Particulate Product Filling Nozzle

Dense and Particulate Product Filling Nozzle

Used for filling dense and particulate products into various types of packaging or onto products using a flexible hose.

Spouted Doypack Packaging Filling Nozzle

Spouted Doypack Packaging Filling Nozzle

Used for filling products into Doypack packaging.

SN01 Filling Nozzle

SN01 Filling Nozzle

This nozzle is used to fill products in volumes up to 150ml.

Dairy Product Filling Nozzle

Dairy Product Filling Nozzle

This nozzle type is used for filling dairy products such as clotted cream, strained yogurt, and yogurt with cream into various types of packaging.

Cake Top Filling Nozzle

Cake Top Filling Nozzle

Used for dosing cream or various fillings onto cakes.

SN065 Filling Nozzle

SN065 Filling Nozzle

This nozzle is specifically used for products prone to dripping, such as chocolate cream and honey.

Filling Nozzle for Dense and Particulate Products

Filling Nozzle for Dense and Particulate Products

This nozzle is used for filling thick-textured and particulate products such as jam and Russian (American) salad.

SN02 Filling Nozzle

SN02 Filling Nozzle

This nozzle is used to fill liquid and dense products in volumes exceeding 100ml.